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A brand new method for the 3D printing of hydrogel-based electronics

3D printed all-hydrogel ECG electrode. Credit score: Hui et al.

Hydrogels are three-dimensional (3D) polymer networks that don’t dissolve in water however retain giant quantities of liquids. As a result of this advantageous property, hydrogels are significantly promising materials platforms for each biomedical and environmental functions, as they will survive in bodily fluids or in moist pure environments with out dissipating.

Over the previous decade, engineers and supplies scientists have been creating quite a few digital gadgets based mostly on delicate hydrogels, together with environmental and biomedical sensors, drug supply gadgets, and synthetic tissue. Regardless of the massive potential of those hydrogel-based gadgets, their widespread implementation has up to now been hindered by their excessive manufacturing prices.

A analysis crew led by Dr. Nanjia Zhou at Westlake College and Westlake Institute of Superior Research in China have just lately launched a brand new technique to allow the 3D printing of sentimental hydrogel electronics. Their method, launched in a paper printed in Nature Electronics, may assist to decrease the manufacturing prices of quite a few hydrogel-based gadgets, together with pressure sensors, inductors, and organic electrodes.

A brand new method for the 3D printing of hydrogel-based electronics
Freeform printing of the conductive ink in hydrogel supporting matrix. Credit score: Hui et al.

“We select to check hydrogel manufacturing as a result of whereas many of the present delicate electronics are based mostly on versatile elastomers and polymers, undeniably hydrogel is extra much like the human physique and will result in higher tissue integration and fewer immune responses,” Dr. Yue Hui, one of many researchers who carried out the examine, instructed TechXplore. “As recommended by beforehand research, we predict that hydrogel is a promising candidate for the creation of future well being care digital gadgets.”

The primarily purpose of the current examine by Hui and his colleagues was to plan an environment friendly technique to fabricate more and more advanced and biomedically helpful hydrogel-based electronics. Their proposed method is predicated on 3D printing expertise, particularly using a hydrogel-based supporting matrix and a stretchable silver-hydrogel ink.

“The embedded 3D printing technique we developed entails the freeform printing of a conductive hydrogel ink right into a hydrogel supporting matrix, and the following curing of the 2 elements to kind a delicate and stretchable digital gadget,” Hui defined. “These are based mostly on the acceptable rheological properties of the matrix and the ink, in addition to the orthogonal curing mechanism of alginate and polyacrylamide, that are the principle elements of the hydrogel.”

A brand new method for the 3D printing of hydrogel-based electronics
Stretchable 3D printed hydrogel electronics. Credit score: Hui et al.

The researchers discovered that combining a conductive filler (i.e., silver flakes) with granular gel particles led to the formation of a segregated construction within the conductive 3D printing ink. This ink exhibited a outstanding electrical conductivity of over 1,400 S/cm.

To display the feasibility of their proposed technique, Hui and his colleagues used it to create a collection of hydrogel-based electronics, together with pressure sensors, inductors and organic electrodes. The ensuing gadgets had been discovered to carry out exceptionally effectively, suggesting that this method might be used to create a variety of latest hydrogel-based applied sciences.

“As we display in our paper, our technique can be utilized to make numerous hydrogel digital gadgets with totally different functionalities,” Hui mentioned. “Significantly, we will immediately print uncovered electrodes that may talk with the skin world, and we will incorporate elements reminiscent of LEDs and chips into the circuitry through printing. Our findings indicate that with delicate design we will actually make practical hydrogel digital gadgets.”

A brand new method for the 3D printing of hydrogel-based electronics
LED lit up wirelessly by a 3D printed hydrogel inductor. Credit score: Hui et al.

Sooner or later, the current work by this crew of researchers may allow the fabrication of extra advanced and complicated hydrogel-based electronics, together with biomedical gadgets and new applied sciences to watch the atmosphere. Hui and his colleagues are actually working to enhance their 3D printing technique to additional facilitate its real-world and large-scale implementation.

“We’ll now maintain optimizing the supplies and strategies,” Hui added. “For instance, a scientific and theoretical examine concerning the conductive ink with segregated construction continues to be missing, which could be the key to additional enhance its conductivity. We additionally plan to design and fabricate biomedical gadgets and validate their functionalities in animals.”

Extra info:
Yue Hui et al, Three-dimensional printing of sentimental hydrogel electronics, Nature Electronics (2022). DOI: 10.1038/s41928-022-00887-8

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